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Capabilities

Mil-spec CNC machining capability range

What we can route to matched suppliers: 3 to 5 axis milling and CNC turning in aluminum, stainless, titanium, tool steel and engineering plastics, down to ±0.005 mm, with mil-spec finishes and full traceability. Every figure below is the range of RFQs we match, confirmed part by part through the supplier's DFM review and FAI.

Tolerance

Tolerance and process capability

Tolerances are held on CNC machining centres with 3, 4 and 5 axis milling plus CNC turning. The tighter figures apply to features that suit them: short bores, ground-quality shafts, flat datum faces. Long thin walls, deep pockets and hardened steel pull the achievable tolerance back toward the typical row.

GD&T per ASME Y14.5 or ISO GPS is accepted: flatness, perpendicularity, parallelism, true position, runout, total runout and profile of surface. Inspection is on CMM with a full FAI report on first articles. See quality and inspection.

Linear tolerance (best)±0.005 mm
Linear tolerance (typical)±0.01 mm
Bore fit (best)H6
Shaft fit (best)h5
IT grade (best)IT5
Surface finish (best)Ra 0.8 µm
Surface finish (typical)Ra 1.6 µm
Angular tolerance10 arcmin
Threads (metric)5H/5g, 6H/6g
Threads (imperial)2B/2A, 3B/3A
ISO 2768 gradef / H (fine / fine)
InspectionCMM, optical comparator, height gauge

Materials

Materials for mil-spec parts

Mill certificates traceable to heat number on all batches. If your contract carries DFARS 252.225-7009 (specialty metals: titanium, many steels, nickel and cobalt alloys), say so in the RFQ so the supplier quotes compliant bar with melt-source certs. Aluminum is not a specialty metal.

Aluminum
6061-T6 / 7075-T6
Stainless
SS 304 / 316 / 316L
Titanium
Grade 2 / Ti-6Al-4V
Tool steel
D2 / H13 / SKD11
Carbon steel
1018 / 1045 / 4140
Brass / copper
C360 / C110
PEEK
Unfilled / 30% GF
Delrin / POM
Acetal homo / co
PTFE
Virgin / filled

Full material list with AMS, ASTM and UNS designations · DFARS specialty metals and machined parts

Finishes

Finishes and post-processing

Heat treatment, anodizing (Type II / Type III hardcoat), black oxide, passivation and powder coating are handled by the supplier in-house or through its vetted local partners, with a certificate of conformance per lot. State whether drawing dimensions apply before or after finishing.

FinishTypical calloutTypical use
Anodize Type II (sulfuric)MIL-PRF-8625 Type IIAluminum housings, brackets, dyed or clear
Anodize Type III (hardcoat)MIL-PRF-8625 Type IIIWear surfaces, rails, mounts
Chemical conversion coatingMIL-DTL-5541Electrical bonding surfaces, paint base
Black oxideMIL-DTL-13924Carbon and tool steel parts
PassivationAMS 2700 / ASTM A967Stainless steel parts
Powder coatingBuyer specEnclosures, field kit hardware
Heat treatmentBuyer spec, cert per lotTool steel, 4140, 17-4 class parts

MIL-PRF-8625 Type II vs Type III anodizing

Scope

Parts in scope and out of scope

Commercial-grade and dual-use defense components with drawings outside USML / ITAR scope. We do not work on weapon systems, munitions, fire-control hardware or anything export-restricted under US, EU or Wassenaar control lists.

In scope

  • Ground support equipment housings and brackets
  • Training simulator hardware
  • Range and target system components
  • Tactical accessories (rails, mounts, non-firearm)
  • Optics enclosures and camera housings
  • Communications equipment chassis
  • UAV and unmanned platform structural parts (not export-controlled)
  • Field-deployed kit hardware

Out of scope

  • Firearm components (receivers, barrels, fire control)
  • Munitions, ordnance, explosives hardware
  • Missile / rocket airframe structural parts
  • Night vision optics / military-grade IR
  • Encryption hardware
  • Anything ITAR / USML controlled
  • Anything Wassenaar dual-use restricted without a licence
  • End-user-restricted destinations

Ground support equipment machining guide

FAQ

Capability questions

What files should I send for a mil-spec CNC quote?

A 3D model (STEP or IGES) and a 2D drawing (PDF, DWG or DXF) at the current revision, with material spec, finish spec, thread callouts, tolerances and quantity. Add FAI and certification requirements and a statement of the part's export classification. We reply within 24 business hours.

Can matched suppliers apply MIL-PRF-8625 anodize and MIL-DTL-5541 chem film?

Yes, suppliers arrange Type II and Type III anodize, chem film, black oxide, passivation and powder coating in-house or through local finishing partners. Ask for the finisher's certificate of conformance per lot, and state whether the drawing dimensions apply before or after finishing.

Which parts are out of scope?

Firearm components, munitions and ordnance hardware, missile or rocket airframe parts, night vision and military IR, encryption hardware, anything ITAR or USML controlled, anything Wassenaar dual-use restricted without a licence and anything for end-user-restricted destinations.

Have a drawing in this range?

Send it with material, finish and quantity. We reply within 24 business hours with your matched suppliers.

Send RFQ